How to conduct Garment Quality Control in China?

What is the garment quality control?

Garment quality control is practiced right from the initial stage of raw materials to the stage of finished garment. For textile and apparel industry product, we calculate quality in terms of quality and standard of fibers, yarns,fabric construction, color fastness, surface designs and the final finished garments. An important tool named “Quality Drill” is used to achieve good garment quality control in producing industry. The total processes of quality drill have mentioned in this article.
Total Process of Quality Drill in Garment Quality Control:
To control quality , the supervisor should create awareness in operators. One of the tools for achieving good quality garment control is “quality drill”.

Quality drill has the below key points:

1. The primary purpose of quality drill is -Ask the stitching operator to stop the work he is doing.
2. Provide him stickers to mark defects.
3. Ask the operator to check, the bundle in which he is working on, the bundle he has already finished. And therefore the bundle he’s getting to work on next, according to the quality specifications.
4. This way the operator has theopportunity to visualize if the work he’s doing is of good quality. Also it ensures the work he’s receiving from the previous operation is’t defective.
5. Ask the operator to mark any part that is out of tolerance with the sticker.
6. Ask the operator to try to do it. While standing up and once he finished she ought to signal the supervisor that he’s ready to have the results.

More key points for quality drill

1. The supervisor ought to ensure that the instructions given to operator areunderstood . Then he ought to leave to continue with the regular activities.
2. Once the operator has signaled that he has finished, the supervisor returns.
3. The supervisor then proceeds to checkat random a number of components of any bundle. If he finds a defect other than those marked by the operator, then the supervisor ought to separate it. And ask the operator why he did not know the defect. If the supervisor didn’t see any defect within the random check, he turns to the operator, and asks the operator to indicate him the defective components marked by the operator.
4. Once the operator has not found any defects, and then the supervisor finds some, he asks the operator to explain, based on the points described in the quality standard, why he thinks this part is of acceptable quality.
5. If defective components are known then the operator ought to explain why they’re defective based on the points represented within the quality standard.
6. Once the supervisor notices that the operator isn’t very clear of what the necessities for his operation are or how to conclude if these requirements are meeting or not, then ought to review the quality standard sheet along with her purpose by purpose.
7. If the supervisor notices that the operator “overlooks” the defects then the supervisor ought toreview with operator, the importance of doing a job properly every time.

Garment quality control more

It’s necessary that the supervisor explains the importance of the quality drill to the operators stressing that its sole purpose is to assist them improve their quality. The initial resistance by the operators is traditional, however as soon as positive results from the exercise take place, the operator can take the initiative to try to do the exercise themselves.

Quality drill is an approved method in manufacturing good quality garment. So, you can undoubtedly try it (Quality drill technique) in your producing factory.